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Cut to size foam by
Direct Foam Products

Looking for high-quality, Cut to size foam for furniture, upholstery, or other applications?

Foam cut to size

Free Delivery on orders
over £200

Foam cut to size

All Our Foam is Fire Safe

Foam cut to size

Fixed £10 delivery

Foam cut to size

Handmade in UK

Bespoke Cut to size foam

We manufacture bespoke foam with or without Dacron or stockinette, using a variety of foam grades to ensure the right level of comfort and durability. Our range includes:

Foam cut to size

Rectangle Foam

A simple, versatile shape perfect for seat cushions, mattress toppers, and packaging applications.
Cut to size foam

T-Shaped Cushion

It is ideal for armchairs and sofas, providing a perfect fit for T-shaped seat pads.
Cut to size foam

Wedge-Shaped Cushion

Designed to provide better posture support, it is commonly used for orthopaedic seating and automotive applications.
Foam cut to size

L-Shaped Cushion

Great for corner seating units or uniquely shaped furniture, ensuring maximum comfort and precision.
Foam cut to size

One-Side Taper Cushion

Perfect for furniture with sloped seating areas, ensuring ergonomic support and a seamless fit.
Cut to size foam

Tapered Cushion (Equal Taper Cushion)

Asymmetrical taper for seating solutions that require a gradual slope for enhanced comfort. Whether you need replacement cushions for sofas, window seats, garden furniture, or camper vans, we cut foam to size to match your needs.
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Our Foam Manufacturing Process

At Direct Foam Products, we utilize state-of-the-art machinery and expert craftsmanship to provide superior foam products. Our process includes:

01

Precision Cutting

Using band knives and CNC machines for exact measurements.

Foam cut to size
02

Foam Pressing

Ensuring density and durability with advanced press machines.

Foam cut to size
03

Adhesive Station Processing

Bonding different foam layers for specialized applications.

Thanks to our efficient production process, we offer fast turnaround times and UK-wide delivery, ensuring you get cut to size foam exactly when needed.

How to Order Cut to size foam

Ordering bespoke foam from Direct Foam Products is simple:

Whether you’re a business looking for bulk orders or an individual needing cut to size foam, we provide the perfect solution with high-quality materials and precision craftsmanship.

Choose Your Shape & Size

Select from rectangles, T-shaped cushions, wedges, L-shapes, and more.

Pick Your Foam Grade

We offer a variety of densities and comfort levels.

Custom Add-Ons

Choose Dacron, stockinette, or both if needed.

Add to basket

Simple, easy checkout process.

Delivery Across the UK

We cut, pack, and ship your foam straight to your doorstep.

Call Us

Contact us at 01902 865166 to discuss your requirements.

FAQs on Cut to size foam

We offer a wide variety of foam types for all uses; these can be seen on our grades page.
You should measure the length, width, and thickness of the space where the foam will be used. Ensure your measurements are precise and account for any contours or curves. For irregular shapes, you can provide a template or contact us for further help.
Lead times vary depending on the size and complexity of the order. Generally, most custom foam orders are completed and shipped within 1-5 business days.
High-density foam is firmer and offers better support, making it ideal for seating and long-lasting cushions. Low-density foam is softer and more suitable for temporary or light-use cushions.
All the foams we supply are manufactured in the UK and fully comply to “The Furniture and Furnishings (Fire Safety) Regulations 1998.
We primarily focus on foam, but we can recommend compatible fabrics or suggest upholsterers.
Foam generally needs minimal maintenance. For cleaning, you can use a vacuum or a damp cloth. Foam should be kept dry and stored in a well-ventilated area to avoid moisture buildup, especially for indoor foams. Foam may discolour over time, but this is normal and shows more depending on the grade.
Because custom-cut foam is made to your specifications, it is non-returnable unless there’s an issue with the manufacturing or the foam was not cut according to the dimensions provided.

Useful Information

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